At PMR, we understand that transferring plastic injection molds from one supplier to another can be a daunting task. Our years of experience has taught us that regardless of if you are moving tools 20 or 9020 miles, proper planning and communication are key to a smooth transition.
Essential Information to Gather
Process Sheets
These documents may be challenging to obtain but can speed up the process for replicating the molding process at the new facility, including critical parameters such as injection pressure, hold pressure, mold temperatures, and cooling times.
Cycle Times and Cavitation
Current cycle times and cavitation data is vital for cost estimating, production planning and efficiency, helping set realistic expectations and identify areas for potential improvement.
Resin Specifications
• Type and grade of material
• On-hand inventory
• Material specifications
• Special handling or processing requirements
This information ensures we can source the correct materials and maintain product consistency.
Sample Parts and Shot Weight
Our experts always emphasize the importance of obtaining sample parts from current production runs. These serve as quality benchmarks and are invaluable during the validation process at the new facility. Additionally, knowing the shot weight is helpful for machine selection and process setup.
Mold Maintenance History
If you can gain understanding of the mold’s maintenance history such as repairs or modifications, it will help us plan for future maintenance and understand the tool’s condition.
Equipment Specifications
Knowing the current molding machine, tonnage, auxiliary equipment, fixtures or post molding operations helps confirm compatible equipment at the new facility, ensuring a smooth transition.
Transfer Planning Process
1. Develop a detailed transfer schedule in collaboration with both the current and new molders.
3. Building sufficient safety stock to cover production during the transfer period.
4. Proper cleaning, protection, and freight preparation of the tooling.
5. Validation and testing at the new facility before full production begins.
Open and honest communication between all parties is critical for a successful mold transfer. Establish clear communication channels and keep all stakeholders informed throughout the process.
Trust PMR to guide you through your tooling relocation with confidence.
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If you have a current project, reach out to the Professionals here at PMR. They can guide you through the complexities of supplier selection and will be your single largest ally in making your next project a success!
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