Specific end products need specific techniques when it comes to plastic. Certain applications can make all the difference when trying to manufacture something for the marketplace or your own company’s use.
If what you need to be created doesn’t require sheet or film products, then one of the best options you have is custom profile extrusion. It’s especially great for hollow forms, such as tubing or the door seals on a vehicle. It can also be used for solid forms, such as window frames.
Here’s a look at what goes into profile extrusion and how it can be a great option for you depending on what product you are seeking.
An efficient method
So, what is extrusion? It’s a manufacturing technique that pushes materials – in this case, plastic – through a specific die cross-section to create a specific product. A pin or mandrel is used for a hollow shape, while multiple hollow sections would require more than one pin.
To make extrusion work, there needs to be an air source that allows the center of a product to maintain its shape and to keep the correct airflow in the cavity.
The latest technology is also still used to make this process happen. The computer-based tech operates the machines that make the die created through extrusion, giving everything a more efficient starting and ending point as the product is created. It’s easier to produce more and at a high rate of quality through the most up-to-date extrusion methods.
Advantages to extrusion
There are plenty of pluses to creating plastic products this way. Here’s why we like to use it:
- It’s easy to produce continuous shapes that vary in length quickly.
- You can make products in a wide variety of colors and shapes.
- It’s ideal for products that need to be fire-resistant or reduced in static.
- It’s a lot cheaper than tooling.
- You can use multiple machines going into a single die head, which is needed if your product needs more than one layer of different materials to be completed.
Many options to choose
Whether it’s profile extrusion or another technique, Plastics Manufacturing Resources can do the work that leads to a great solution for your business. We leverage more than 75 years of experience into keen insights into your options, the manufacturing process and finishing and decorating techniques. We are also well-versed in the latest technology to make your plans come to life.
Visit our website to learn more about what we can make for you.
